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Guide to Pallet Wrap

Apr. 03, 2025

Pallet wrap, also known as stretch film or stretch wrap, is a stretchable polyethylene film commonly used to secure items on pallets. While it's primarily used for wrapping pallets, it can also be utilized for wrapping smaller items or organizing various products. The film is typically made from linear low-density polyethylene (LLDPE), with additional chemicals like hexene and/or octene to enhance its stretchability.


Traditionally, pallet wrap is applied manually by hand, but there are also machines designed for automatic wrapping. The film can be produced in either blown or cast varieties. Blown stretch film is manufactured to a higher specification, resulting in better strength and durability, but it comes at a higher price due to the more time-consuming production process. Cast film is produced more quickly and is generally more affordable, though its quality is somewhat lower compared to blown film.


High Quality Super Stretch Film

High Quality Super Stretch Film


Pallet Wrap for Enhanced Stability and Protection



Using pallet wrap offers several key benefits, particularly for improving the stability and handling of goods. Whether your pallet contains uniformly-sized boxes or a mix of different sizes and weights, stretch film helps secure the load effectively, reducing the risk of shifting during transport or storage. This enhanced stability is crucial for both warehouse storage and shipping, ensuring that your products stay in place during handling.


In addition to stability, pallet wrap plays an essential role in protecting your products from external elements such as dust, dirt, and moisture. The polyethylene film acts as a protective barrier, keeping your items safe from the elements during transit or storage. Moreover, a tightly wrapped pallet makes it more difficult for thieves to pilfer items, as the wrap would have to be torn to access the goods. If a pallet is tampered with, the ripped wrap would provide visible signs of theft, triggering security checks and preventing further loss.



Pneumatic Automatic Pallet Wrapping Machine

Pneumatic Automatic Pallet Wrapping Machine


Different Types of Plastic Wrap




The most commonly used type of plastic wrap is hand pallet wrap, which is ideal for manual wrapping. The strength of this film is measured in microns, ranging from 8 to 34 microns. The most popular thicknesses are 17 and 20 microns, both of which are suitable for most applications. However, if you're wrapping heavier loads, it's recommended to use at least 20-micron thick film for added durability.


For easier manual wrapping, many users opt for a pallet wrap dispenser. These dispensers come in a variety of materials, from budget-friendly plastic models to more durable metal options. Additionally, there are versions of hand pallet wrap available with an extended core, allowing you to wrap the pallet without the need for a dispenser, making it more convenient for smaller wrapping tasks.



Mini Stretch Film for Smaller Items



If you're wrapping smaller items, you might prefer mini stretch film. This film typically comes in 100mm wide rolls, making it an excellent alternative for securing smaller products or as a replacement for strapping, tape, twine, or wire. While hand pallet wrap is available in widths of 400mm or 500mm, mini stretch film is better suited for precise and compact applications, ensuring that small items stay securely wrapped.


For automated wrapping processes, pallet wrap machine is the better choice. This type of wrap is typically sold in 500mm high rolls and comes in varying lengths. Unlike hand pallet wrap, which typically has a length of about 300 meters per roll, machine pallet wrap is available in much longer rolls, ranging from 1550 meters to 2800 meters depending on the micron strength. This makes machine pallet wrap more efficient for high-volume wrapping needs.



Why Invest in a Pallet Wrapping Machine?



While manual pallet wrapping is an option, using a pallet wrapping machine can significantly improve the efficiency and consistency of your wrapping process. These machines not only reduce the physical effort required for wrapping pallets but also enhance the quality of the wrap by ensuring even tension and uniform coverage across the entire load. Machines like the Smart Wasp Automatic Pallet Wrapping Machine are designed to handle a wide variety of pallet sizes and types, providing quick and reliable wrapping for all your packaging needs.


In addition, pallet wrapping machines help streamline operations, reduce the chances of damage during transit, and increase overall productivity in packaging processes. With the Smart Wasp Automatic Pallet Wrapping Machine, you can automate your pallet wrapping, reducing labor costs and increasing output. It's a smart investment for any business looking to improve their packaging efficiency and reduce waste.


If you're ready to take your packaging to the next level, consider investing in the Smart Wasp Automatic Pallet Wrapping Machine. With its advanced features, ease of use, and efficiency, it’s the perfect solution to meet the growing demands of modern logistics and packaging operations. Contact us today to learn more about how the Smart Wasp can help streamline your wrapping process and boost your bottom line.




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